Why is Tubular heater winding and assembly machine Better?
Advantages of the Tubular Heater Winding and Assembly Machine
When it comes to heating solutions, the tubular heater stands out due to its versatility and effectiveness. Typically, these heaters are fitted with a threaded stud terminal that often includes a ceramic or mica insulator.
Applications of Tubular Heaters
Tubular heaters are ideal for both immersion and air heating applications. They can be securely mounted to various objects, such as tanks and vessels, or placed into milled grooves of platens. Furthermore, these heaters can be submerged in liquids or installed in ducts for warming air and gas. Available in both single and double-ended configurations, their utility is undeniable.
Construction Insights
The design of tubular heaters is quite similar to cartridge heaters. They are typically equipped with a helical Nichrome resistive wire acting as the heating element. This wire is welded at both ends to terminal pins. The nichrome wire is centered within a sheath filled with magnesium oxide (MgO), which serves to stabilize the coil and enhance heat transfer efficiency.
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Comparison with Cartridge Heaters
Although cartridge heaters may have a simpler design allowing for a potentially higher surface-watt density, tubular heaters offer greater flexibility in installation and application. The bending and changing geometries of the resistive wire in tubular heaters are well-managed, but they typically cannot reach the diameter compactness that some cartridge designs do, with tubular heaters generally maintaining a minimum diameter of 1/4 in.
Importance of Resistance Wire Winding Machines
In the current manufacturing landscape, efficient production of electric heating elements is paramount. The Tubular heater winding and assembly machine manufactured by Foshan Osno is recognized worldwide as leading technology for achieving high-quality heating elements.
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