The Benefits of Using Open Skid Diesel Generator

Diesel Powered Electric Generators
Diesel fuel is an excellent fuel for generators. Diesel has historically been less expensive than gasoline (although that may be changing) and is readily available almost anywhere. Diesel Fuel, (when stored correctly) is very stable, has acceptable shelf life, and allows for a completely independent backup power system, unlike natural gas. Another major advantage to diesel is the lower operating temperature of the diesel engine itself. Diesel fuel enables combustion at a lower temperature and thus the entire engine does not have to endure the effects of a high temperature operating environment, this adds significantly to the overall expected life of the engine and greatly reduces the maintenance cost of engine repair and / or rebuilds (which are to be expected at some point). For these and other r reasons, manufacturers of industrial backup and emergency generators usually make this diesel the primary fuel source on their industrial stand-by generator models. These generators are suitable for small businesses and farms all the way up to large factories, hospitals and telecommunications facilities.

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US POWER Typically Recommends Diesel Generators Due To a Diesel's:
a) Longevity – Diesel engines have lower operating temperatures. The analogy we always use is that of an 18-wheel semi-truck capable of nearly 1,000,000 miles of operation before major service.
b) Lower fuel costs (lower fuel consumption per kilowatt (kW) produced)
c) Lower maintenance costs – lower operating temperatures, no spark system, more rugged and more reliable engine,

Today’s modern diesels are quiet and normally require less maintenance than comparably sized gas (natural gas or propane) units. Fuel costs per kW produced with diesels is normally thirty to fifty percent less than gas units. -rpm water-cooled diesel units operate on average 12-30,000 hours before major maintenance is required. -rpm water-cooled gas units normally operate 6-10,000 hours because they are built on a lighter duty gasoline engine block. -rpm air-cooled gas units are normally replaced – not overhauled at 500 to hours. Because the gas units burn hotter (higher btu of the fuel) you will see significantly shorter lives than the diesel units.

How does a diesel generator provide so much power with lower fuel consumption?
The main differences between the gasoline engine and the diesel engine are:
1. A gasoline engine intakes a mixture of gas and air, compresses it and ignites the mixture with a spark. A diesel engine takes in just air, compresses it and then injects fuel into the compressed air. The heat of the compressed air lights the fuel spontaneously.
2. A gasoline engine compresses at a ratio of 8:1 to 12:1, while a diesel engine compresses at a ratio of 14:1 to as high as 25:1. The higher compression ratio of the diesel engine leads to better efficiency.
3. Gasoline engines generally use either carburetion, in which the air and fuel is mixed long before the air enters the cylinder, or port fuel injection, in which the fuel is injected just prior to the intake stroke (outside the cylinder). Diesel engines use direct fuel injection -- the diesel fuel is injected directly into the cylinder.

Industrial Diesel Generators
Large stationary industrial backup / standby generators generally run on diesel fuel, but some can be powered by Natural Gas depending upon the application and setup. Diesel is preferred because of the lower operating cost and longer useful life of the overall generator unit. These units are usually engineered specifically for their particular application. The manufacturer can assist you with unit configuration. Large fuel storage tanks are generally engineered to fit the needs of the particular customer needs. Diesel fuel can contain stabilizer additives that extend its shelf life for those applications where the generator may not be used for long periods of time (emergency / backup). However, even these installations usually "swap" out their old fuel supply with a fresh supply at least once a year.

Diesel engine-driven generator systems are often ideal for industrial, data center, healthcare, utility, mining and agricultural applications including confinement house operations, dairy farms, and greenhouse facilities. Rugged and reliable, these generators are designed for use in many applications requiring a standby power supply

For instance, Baldor Industrial Diesel Liquid Cooled generators are at work all over the globe. For peak shaving duty, an IDLC generator can supply prime power in parallel with the utility. In the standby mode, the Baldor IDLC generator can supply emergency power to all critical loads and selected loads as desired. Every IDLC power system is designed, engineered, built and tested to the customer's specifications. Baldor's IDLC diesel generator sets include ratings from 30kW to kW using John Deere, Mitsubishi, Cummins, or Detroit diesel engines. Solid-state engine controls and switchgear systems are designed to meet application requirements.

Portable Diesel Generators
Some portable generators are powered by diesel fuel as they come from the manufacturer. The small contractor portable generators (3-13kW) are powered by gasoline, however; most industrial-strength "jobsite" generators are built to run on diesel fuel. This includes hand-portable (sometimes on a wheeled cart) and small and large trailer mounted generator sets. Diesel powered portable units can be expected to have a much lower overall operating cost when compared to a gasoline powered unit of this size and class. Eventually an air-cooled gasoline engine will require major overhaul or replacement, where an air-cooled diesel powered unit will require less maintenance and have a much longer useful life because of their lower operating temperatures and speeds. This lower "long term cost of ownership" helps to explain why diesel generator sets are preferred by jobsite contractors who depend on their equipment to operate for long periods of time. The math is simple: longer useful asset life equates to increased Return on Investment.

Natural Gas Generators
Natural Gas is the fuel of choice to operate emergency generators with. Natural Gas is clean burning, readily available in many neighborhoods, and since natural gas pipelines are underground they are usually not affected by the elements or mechanical disruptions that cause most residential power outages. For these reasons, emergency generator manufacturers usually make this fuel option as a primary fuel source on their outside premise installed home stand-by generator models. Where a homeowner is already using natural gas for heating, cooking, or other uses, the use of a natural gas powered electric generator is always a good idea! The photo above gives you a good idea of what such a unit would look like.
In addition to used options, US Power offers new Baldor GLC generators for Natural gas or LP operation. These units provide reliable standby power for industrial and commercial applications including telecommunications, banking, medical, nursing homes, schools, etc. Applications include peak shaving and interruptible. US Power offers Baldor GLC power generator systems in open configuration, weather protective and fully sound attenuated enclosures. Other accessories are available to meet application requirements.

Here are a few features and benefits of our Baldor GLC generator line:
• All GLC generators are prototype engineered, factory-built and production-tested.
• Ratings from 30kW to 105kW (Larger GLC ratings up to 880 kW available—see IGLC for details)
• UL standard
• Heavy Duty Gaseous GM Industrial engine with block heater for easier starting.
• Electronic Isochronous governor.
• 12V DC electric start with battery rack and cables standard.
• Circuit breakers come as standard for easy connection and protection.
• NFPA 110 operator control and run relay standard.
• Standard configuration is open skid mount without exhaust silencer.
• Fixed installation or Mod Express options are available including battery chargers, exhaust silencers, and enclosures.
• The best warranty in the business.

Home Backup Generators
Natural gas is the fuel of choice to operate home standby generators, sometimes called "home backup generators”. Although it is possible to configure a home backup system that runs on diesel fuel, mainly due to fuel storage and delivery issues. This is due to the widespread availability of Natural Gas in many residential neighborhoods. Since these units are installed outside the residence they have ready access to the existing fuel lines. Where natural gas does not exist in a neighborhood the homeowner may decide to install a large propane gas tank that can be periodically refilled by a local gas vendor.
Several manufacturers provide these types of generators, such as: Baldor, Cummins, Generac and others.
For instance, the Baldor Automatic Emergency product line has models ranging from 8-25kW. When used with an automatic transfer switch, these units continuously monitor the electrical current and start up automatically if the utility power supply is interrupted, automatically cooling off and shutting down off when the utility service is returned.
Here a few features and benefits of the Baldor AE line:

• Attractive Design – Aesthetically pleasing after installation.
• Fully Automatic System – When connected to an Automatic Transfer Switch.
• Convenient Fuel Source – Runs on your existing fuel supply (NG/LP).
• Weekly Exerciser – Starts and runs unit to check for operation.
• Powder Coat Paint Finish – State-of-the art painting system ensures long and beautiful enclosure life.
• Dual Side or Open Top Serviceability – Provides ease of maintenance.
• Advanced Noise Technology – Weatherproof enclosure is constructed of heavy gauge steel and has special sound insulation to reduce operating noise.
• Operational Efficiency – All engines are direct coupled to high efficiency brushless generators for dependable operation when needed.
• The best warranty in the business.

Industrial Gaseous Standby Generators up to 880kW
The Baldor Industrial Gaseous Liquid Cooled generators are custom configured to customer’s specifications and offered from 30kW to 880kW in Natural Gas or LP. IGLC power generation systems are available in open configuration, weather protective and fully sound attenuated enclosures. Every IGLC generator is designed, engineered, built and tested to the customer's specifications. Solid-state engine controls and switchgear systems are designed to meet application requirements. These units are manufactured in Wisconsin and are made with Cummins Engines and Baldor Alternators and completely assembled to Baldor specifications.

Diesel generators are the longstanding source for many commercial, military and business operations. They’re big and capable of handling large power loads, making them a popular option both as a backup to existing power and as their own portable power source.

Companies in almost every major industry find uses for these powerful generators in their operations. If you’re unsure whether a diesel generator is the right choice for your needs, explore below how many industries put them to work in daily and emergency applications.

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• The Benefits of Diesel Generators
• Uses of Diesel Generators
• Commercial
• Find a Diesel Generator for Sale Near You

The Benefits of Diesel Generators

So, what makes a diesel generator the preferred choice over other generator types? While varieties such as natural gas generators often come with a lower price tag, diesel generators deliver a long list of benefits that compensate for the greater initial investment.

With a diesel generator, you’ll appreciate:

• A longer life span: Due to the fuel type they use, diesel generators must be constructed with stronger materials than most other designs. They also often come with extra cooling components and larger, more durable parts. These necessities ensure your generator is ready to perform when you need it and promote a lengthy service life.
• More efficient fuel consumption: Since diesel is a more efficient fuel source than natural gas and other generator power sources, you’ll use less of it while getting the same level of performance.
• Less noise: Though diesel generators are often larger than other generators, they’re usually much quieter. Less noise pollution in your facility allows for better focus and enhanced productivity.
• Less maintenance: Just as the durable parts of a diesel generator contribute to a longer life span, they also result in fewer maintenance needs. These models don’t contain as many high-turnover parts, like spark plugs, so though they may cost more upfront, you’ll likely save money over time due to the decreased requirements for repair visits and parts replacements.

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Uses of Diesel Generators

In today’s technology-driven era, practically every part of an operation requires electricity in one way or another. Diesel generators ensure minimal workflow interruptions, even in the event of widespread power failures. That’s why they play a vital role in many of the modern world’s most demanding industries.

Commercial

Most commercial establishments keep everything online, from stock counts to security measures. Even a few minutes of lost power can lead to significant delays in assisting customers and completing time-sensitive operations. A diesel generator keeps business running as usual even when your primary power supply is out of commission.

Construction

When construction crews are breaking new ground, they can’t always rely on a nearby power source to connect their electrical equipment. Even if there is an existing power grid to draw from, it may not be able to handle all the simultaneous power-drawing operations necessary for the project. Still, those tools are vital to a safe, productive working environment that allows crew members to get their jobs done on time.

A diesel generator is portable, so it can go with a construction team to any site and follow them from project to project. A downed or nonexistent power grid will never be the cause of lost time when workers can simply switch to a strong alternative source.

Manufacturing

Manufacturing lines have quotas to meet, and they frequently work with materials that must be processed in a certain way. A lack of power, or even having less power than normal, can lead to inconsistencies in the final output and a lesser-quality result. More than hurting productivity, even one run that results in low-quality products can damage consumer relationships and hurt profits in the long run.

A powerful diesel source with a consistent energy supply helps ensure that customers get the same quality every time, contributing to strong, lucrative relationships.

Oil and Gas

Operations like drilling and pumping require a strong supply of energy — sometimes in areas with no power grid available. Since the machinery involved in drilling generates a high degree of demand, this is an area in which diesel generators excel. Oil and gas are necessary for powering our world, and diesel generators are sometimes the only solution to help drilling companies finish the job with minimal strain on the surrounding resources.

Mining

Like the oil and gas industry, mining usually involves work in locations that don’t have easy access to a power source unless the company brings one along. Diesel generators are necessary to allow heavy equipment to drill deep within the earth and reach those natural treasures a company is searching for.

Power Plants

Power plants are vital for entire communities, towns and cities. They need reliable primary and backup power sources to keep their customers happy and ensure critical infrastructure maintains power access in the case of failure. Diesel generators are often the only choice powerful enough to fit these needs.

Real Estate Properties

During the process of selling a home, a realtor may be dealing with electrical transitions that leave the property without power for some time. To highlight the best parts of the structure in open houses and showings, electricity is vital for making a good impression. Having a backup generator that can keep the whole house running will likely improve chances of getting an offer or making a sale.

Similarly, landlords are often responsible for ensuring their tenants have all the necessary utilities to run their homes, and that includes electricity. In the event of a local power outage, a diesel generator can help property managers continue to perform their duties.

Find a Diesel Generator for Sale Near You

Whether you’ve decided a diesel generator is the right choice for your operation or you’d prefer a different fuel source, H.O. Penn will connect you with the right model. Our team of professionals is prepared to supply your facility with the fastest, most cost-effective solutions to all your generator, heavy equipment and service needs. We’re on duty around the clock so we can help you get back to work as soon as possible.

To learn more about our generators and how they can transform your productivity, contact us today.

If you want to learn more, please visit our website Open Skid Diesel Generator.