Spark-free Tools for EX-Zones - DENIOS Ltd

When working with commercially available steel tools, sparks may occur. Gas-air mixtures can be exploded by these sparks. In workspaces where these mixtures may or may already be present, the creation of flammable sparks must be avoided at all costs. The use of non sparking tools is only one but a very important measure in explosion prevention in the company. They consist of special alloys based on copper. However, the following instructions should be observed for your use.

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Non-sparking tools are made of as few hard alloys as possible. For this reason, they are more sensitive than steelworks. This is to be considered when in use. If signs of wear and tear occur, it is advisable to wait for new tools and it is also important that each tool be used only for its intended purposes, not use chisel as crowbar or normal wrench as a blow key. Customers should pay attention to these precautions during maintenance:

1. Non-sparking tools made of copper-beryllium, e.g. For various reasons, scrapers, screwdrivers, pliers etc. must never be reground in the same way as steel tools

2. When heated above 250 ° C, the performance of the alloy copper beryllium is largely lost and the tool then only has the hardness of copper. It will be practically useless!

Therefore tools made of CuBe (copper beryllium) should only be ground wet. This prevents the dusts and vapors produced during grinding, the inhalation of which can be harmful to health. Wearing further protective clothing is mandatory. We do not recommend reforging tools made of CuBe!

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Non Sparking Tools

SIKAI is a leading non-sparking tools manufacturer & supplier, offering a comprehensive selection of spark-resistant tools such as non-sparking spanners, screwdrivers, pliers, hammers, axes, and non-sparking tool sets. These high-quality non-sparking safety tools are designed to ensure safety in environments where sparks could ignite flammable substances.

SIKAI offers the widest range of non-sparking tools, manufactured in two main types of alloys: aluminium bronze (Al-Bron) and copper beryllium (Cu-Be). Such alloys are certified by the BAM Institute, approved by the European Union to be certified based on directive 94/9/EC.

Application of non-sparking tools

Non-sparking tools are designed with a strong focus on safety, making them the ideal choice for use in industries with a heightened risk of fire or explosions. These tools play a pivotal role in assisting safety management departments within various industrial settings, effectively mitigating workplace hazards and injuries stemming from potentially flammable environments. Opting for the appropriate tools from a trusted non-sparking tool supplier significantly reduces the likelihood of explosions in industries operating in ATEX (ATmosphere EXplosible) zones.

Since , Sikai has established itself as a leader in the production of high-quality and innovative non-sparking tools. Our extensive product range comprises a variety of safe hand tools renowned for their exceptional durability and unparalleled strength.

Referred to as safety tools, these non-sparking instruments are instrumental in minimizing the risk of fire or explosions in a wide array of industries, including oil refineries, chemical plants, paint storage facilities, offshore oil rigs, coal mines, spray booths, and grain silos.

Features of non sparking tools

Non-sparking tools, also known as spark-resistant tools, are designed to minimize the risk of ignition in environments where flammable or explosive materials are present. They are typically made from non-ferrous metals or alloys, which greatly reduces the potential for generating sparks during use. Here are some key features of non-sparking tools:

Material Composition: Non-sparking tools are typically made from non-ferrous metals such as bronze, copper, aluminum, or alloys like brass. These materials have low or no ferrous content, which significantly reduces the risk of sparks.

Spark-Free Design: Non-sparking tools are specifically engineered to eliminate or minimize the generation of sparks. Their construction involves carefully shaping the tool's components to avoid friction and impact that could cause sparks.

Corrosion Resistance: Non-sparking tools are often resistant to corrosion, making them suitable for use in corrosive environments. This feature helps maintain the tool's integrity and ensures its longevity.

Strength and Durability: Despite being made from non-ferrous materials, non-sparking tools are designed to be strong and durable. They undergo rigorous manufacturing processes to ensure they can withstand the demands of various industrial applications.

For more information, please visit Non-Sparking Flat Chisel Tools.

Compliance with Safety Standards: Non-sparking tools are manufactured to meet specific safety standards and regulations. They are tested and certified by organizations such as the Occupational Safety and Health Administration (OSHA) to ensure their effectiveness in reducing the risk of sparks.

Wide Range of Applications: Non-sparking tools find applications in industries where flammable gases, vapors, or dust are present, such as oil and gas, chemical plants, mining operations, refineries, and firefighting. They are commonly used for tasks such as wrenching, hammering, cutting, striking, and tightening.

Maintenance and storage considerations for Non Sparking Tools:

Maintenance and proper storage of non-sparking tools are essential to ensure their longevity and continued effectiveness in minimizing the risk of sparks. Here are some considerations for maintaining and storing non-sparking tools:

Regular Inspections: Conduct regular inspections of your non-sparking tools to check for any signs of damage, wear, or deformities. Look for cracks, chips, or other defects that may compromise their spark-resistant properties.

Cleaning: Clean your non-sparking tools after each use to remove any debris, dust, or contaminants that could affect their performance. Use a non-abrasive cleaning agent and a soft cloth or brush to avoid scratching or damaging the tool's surface.

Lubrication: Apply a suitable lubricant to any moving parts of the non-sparking tools to ensure smooth operation. Choose a lubricant that is compatible with the tool's materials and does not introduce any flammable substances.

Storage: Store non-sparking tools in a clean, dry, and well-ventilated area. Ideally, keep them in a dedicated tool cabinet or toolbox that provides protection from moisture, direct sunlight, and corrosive substances.

Separation from Ferrous Tools: Avoid storing non-sparking tools together with ferrous tools, as this can increase the risk of accidental sparks. Keep them segregated to prevent potential friction or impact between different tools.

Proper Handling: Handle non-sparking tools with care and avoid dropping them or subjecting them to excessive force. Mishandling can cause damage to the tool's structure, compromising its spark-resistant properties.

Training and Education: Provide proper training to employees who will be using non-sparking tools. Educate them on the importance of proper maintenance, cleaning, and storage practices to ensure the tools remain safe and effective.

Hebei Sikai Safety Tools Manufacturing Co., Ltd.,

Hebei Sikai Safety Tools Manufacturing Co., Ltd., specializing in manufacturing Non-sparking tools of the beryllium bronze and aluminum bronze,steel tools.Sikai company is an international professional enterprise which combines the designation and developing,manufacturing and processing,as well as marketing of hardware tools into one whole.

At present, Sikai Company have 286 employees, among 36 senior engineers and 129 personnel, and 128 sets advanced production equipment, which 98% are working well. We can produce ,000 pcs, over 520 items, over specifications in Non-sparking tools. All of tools are strictly in accordance with the DIN standard of Germany and national GB standard of China. Forged by a large friction pressing machine with one-time molding, our products enjoy a good quality. Under a perfect quality control system, our products have all been through a series of test from the material purchasing to end-product delivery, which ensure a 100% qualified rate before they are delivered out of the factory.

As a rising star of the Non-sparking Tools industry, the company obtained ISO quality management certification and ISO international environmental certification andOHSAS occupational health certification. So that products are not only popular in China, but also exported to Europe and the United States, the Middle East, Southeast Asia and other places.

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