Medium Frequency Induction Melting Furnace with SCR
Introduction:
The Medium Frequency Induction Melting Furnace utilizes a technology that converts three-phase power into single-phase intermediate frequency current. This process enables the generation of eddy currents through induction, which is essential for melting various metals including steel, copper, aluminum, and many more. The furnace is versatile, suitable for melting, heating, or holding metals, as well as for pre-treatment processes like forging, sintering, and tube bending in the casting industry.
Advantages of Induction Melting Furnace:
1. The furnace boasts high melting efficiency, energy savings, a compact design, and robust overload capacity.
2. The low-temperature surrounding environment contributes to a smokeless operation for improved working conditions.
3. It is user-friendly with a reliable operation system.
4. Rapid heating capabilities make it easy to control furnace temperatures, resulting in high production efficiency.
Safety Features:
- Main circuit short circuit protection
- Main circuit phase loss protection
- Main circuit phase fault protection
- SCR over-current protection
- SCR overvoltage protection
- Cooling water temperature protection
- Low water pressure protection
- Furnace leakage protection
- Intermediate frequency power failure protection
- Protection rate against faults significantly enhances overall longevity.
Product Details:
Spare Part 1: Thyristor
Brand: TECHSEM Group and CSR Group, leaders in the thyristor manufacturing field in China
Function: Provides stability, high resistance to strong currents, durability, and low damage risk.
Spare Part 2: Control Circuit Board
Brand: Hengyang Furnace, developed by our in-house R&D team
Function: Undergoes rigorous testing prior to production to ensure stability and quality as noted by customer feedback.
Spare Part 3: Induction Coils
The induction coil is positioned at the furnace center, featuring a spiral design with a rectangular brass structure around it. It's vital for the cooling water to circulate through the pipe center. Outside, copper bars connect to water-cooling cables. The lining adjacent to the induction coil is fabricated from a burden material, detailed in related components below.
Why Choose Us?
1. Our built-in circulating water cooling system allows for extended operation without the need for cleaning, preventing damage to essential electrical components and thus prolonging machinery lifespan.
Many competitors require users to rely on direct water sources for cooling, risk maintenance issues stemming from poor water quality, which can lead to blockages and subsequent damage to equipment.
2. We incorporate automatic circuit breakers for reliable protection
Our equipment quickly identifies and cuts off power supply due to short circuits, open circuits, or phase loss, ensuring safety for operators. Other manufacturers might only provide basic switches or require users to secure protective measures themselves, leading to an increased risk of equipment failure or accidents.
3. We are recognized as one of the largest enterprises in our industry within Guangdong
Our commitment to independent research & development along with a wide inventory of products and spare parts enables us to ensure rapid delivery. Our dedicated after-sales service team consistently supports customers, while our engineers bring extensive experience, with over 20 years in the industry, contributing to our credibility and reliability.
After-Sales Service:
a. Assist in verifying installations done by the buyer;
b. Ensure proper internal and electrical connections;
c. Conduct on-site commissioning and adjustments for optimal operation;
d. Train buyer’s personnel on correct equipment usage;
e. Provide guidance on safety considerations for on-site operations;
f. Offer troubleshooting techniques to the maintenance personnel;
g. Supply detailed equipment specifications;
Supplier Responsibility:
Similar to after-sales service, we stand committed to ensuring the buyer's equipment is correctly installed, connected, and operational, which includes assistance with troubleshooting maintenance methods and providing necessary specifications.
Link to Hitfar