How to Find Best Precision Custom Components Manufacturer

What are Precision Components - How to Find Best Precision Custom Components Manufacturer | Dajin Precision

/2/13 17:07:22

It’s easy to find precision components in aerospace, medical, electronics, transportation, oil & gas and more industries, what are precision components and why use them? As a reliable precision components manufacturer, Dajin Precision is always maintaining the highest quality and fast turnaround.

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What are Precision Components?

Precision components are highly precise machinery parts manufactured based on custom specifications of customers, used for industrial and machine-based companies in different applications, like CNC turning. The precision components generally produced with a diversity of materials including metals such as stainless steel, brass, copper, bronze, aluminum, steel, titanium, specialized alloys, etc., to ensure stability and functions of engineering.

How to Find the Best Precision Components Manufacturer?

Lots of factors you should consider when purchasing precision components.

1.Product quality

When you find a precision custom components supplier, you can review the quality through some methods. For example, if they passed an ISO Certified qualification? Products of many industries have strict quality standard, like medical, military and aerospace, specific certification often required. If you want to know if the component is durable, you can order a sample firstly, to know about their price, lead time, efficiency and packaging details.

2.Service

Manufacturers with complete CNC machining services can deliver precision turned components with good finish, do not need secondary process, your end-use production can be achieved with reduced cycle and processing time. In addition, pre-sale and after-sales service also can reflect whether the company is professional and efficient.

3.Capability

Production capacity is another important determinant for the precision components partner. From the quantities of products they can fabricate each working day, to the abilities of making complex geometries, to whether they can run large batch production, as well as which aspect is their advantage. Considering the superiority, choose the most appropriate one for your custom design or project.

4.Other factors

There are many other factors may influence the quality and experience like materials selection, inventory management, kitting services, prices, and more. In addition, the specific requirements are very important, from exact sizes to tolerance, finding a perfect manufacturer is not easy.

Top Custom Precision Components Manufacturer in China - Dajin Precision

As an top China precision components and hardware manufacturer and company, we use efficient CNC machines and proper setup to produce precision custom components in accurate and exact specifications as designs. Our accomplished programmer and machinists have years of experiences in CAD-CAM software and machine tools operation, ensures the precise shape and dimensional accuracy, as well as products quality.

At our CNC parts supply, there is a variety of precision turned components, like Throttle Control Shaft for automobile, Hose And Pipe Fittings, Fasteners for mechanical, Conductive Pins for electronics, Eccentric Hollow Shaft for aerospace, and more. 

Getting medical equipment from the concept stage to market safely is no easy feat. That’s why it’s important to work with the right manufacturing process — one that helps you overcome the many obstacles that develop when building for such a critical industry.

Today, many product makers are turning to medical precision machining services to help guide a project start to finish. Here’s everything you need to know about this advanced type of contract medical device manufacturing:

• How the partnership works
• Its capabilities
• Certifications
• Design considerations
• Products that benefit from high-precision CNC machine work

How Does Medical Precision Machining Come Into Play?

High-precision CNC machining is a type of metal processing where the desired part specifications are programmed into a CNC machine, which then executes the program to produce the part. It’s used extensively for:

• Implantable devices
• Artificial joints
• Medical device components
• Surgical tools
• And many other applications

A typical CNC machine has 3 axes, but machines have been developed that have 5 axes or even more. The machine can handle additional geometry without touching the part, allowing for more complex shapes and designs. 

The difference between “standard” CNC machining and precision machining is simply that the latter holds tolerances more closely.

Depending on your design and what you want to accomplish, you may want to consider working with a manufacturer with advanced CNC machines.

Are you interested in learning more about Medical Precision Components? Contact us today to secure an expert consultation!

What Role Do Certs & Standards Play in Medical Device Manufacturing?

General manufacturing has certifications and standards that must be considered before producing a part and/or device for any market. Medical device production takes its own certifications to another level of strictness.

The ISO standard that encompasses so much of metal parts manufacturing is not enough for medical devices. The medical devices industry uses an additional layer of quality management, called ISO . This standard focuses on managing risk, identifying issues that might pop up, and fixing those issues before they occur.

Are There Any Special Considerations?

Some medical devices require even more specialization than others. Implantable devices require an extreme level of cleanliness, while artificial joints need precision machining to operate as intended with minimal risk to the patient.

Keep in mind the tighter tolerances that medical precision machining offers. Then decide whether your project needs that added accuracy (and expense):

• The tolerance standard of a CNC machine is typically 0.003” to 0.005”
• The tolerance standard in precision machining can be as close as 0.”

How Medical Device Manufacturing Partnerships Work

Medical device machine shops use complex engineering and production methods. Still, the basic stages of choosing and working with medical machining companies are pretty simple.

Step #1: Find out if the company is the right match.

Medical contract manufacturing services vary wildly in what they offer. The OEM must make sure the contractor will have the right:

• Equipment
• Capabilities
• Quality standards
• Certifications

Once the match looks good on paper, the two can move forward with the introductory phase of ordering.

Step #2: Send over prints.

The OEM sends files of the part or parts it wants manufactured. The contract manufacturer will see if it’s comfortable machining those parts.

Step #3: Get a quote.

If the precision machining shop feels like they can manufacture the order successfully, it will give a quote — often after it produces samples. The samples show the shop’s capabilities to the OEM. It’s also a practice run to see what kind of work will be involved.  

Step #4. Build a prototype.

There is less room for error in medical device components than most other industries. Most companies that offer medical contract manufacturing services will encourage you to build at least one prototype. 

Prototyping allows the machining company to get the right tooling in place and get the machines running at speed. It’s always better to iron out issues on 1-10 components before starting a 10,000-part order whose failure would cost you a lot of time and money.

Not every precision machining company offers in-house prototyping, so don’t assume it’s part of the package.

Step #5: Refine the design.

Prototypes clue product makers in to the need for any design modifications to improve manufacturability and/or performance. Improving a design for manufacturability can lessen scrap and prevent lead time snags later in production.

A skilled manufacturer will actually work with OEM engineers on their design to get the best possible results. This level of collaboration is only available with certain high-level manufacturers, so ask before you buy.

Who Provides Precision CNC Machining Services?

Companies both large and small specialize in precision machining.

Size does not necessarily equal skill, and there are a handful of small manufacturers who maintain ISO certification to ensure they can work with medical device makers. A smaller company may actually be a better fit for your project — these contractors usually move more quickly and are more adaptable. A larger organization may be working on dozens of projects at once and may not have time to make you a priority or offer design help.

Location

Location of services is something take into account, but shouldn’t be the entire basis of a decision.

Many reputable medical manufacturers encourage on-site visits. These allow the OEM to see the …

• Machinery
• Capabilities
• People

… in person rather than through a or sales pitch. It’s best to be within 4-5 hours of a manufacturing partner so you can discuss and troubleshoot face-to-face as needed.

For more Two Color Injection Moldinginformation, please contact us. We will provide professional answers.

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