Reel Wrapping Machine:-

Reel Wrapper is a machine specially designed for packing paper, film, foil, and similar materials manufactured in reels.
There are two types of Reel wrapping machine are available in the market as per your need:-
1.) Firstly,Axial wrapping
2.)  Secondly, Radial wrapping
Axial Wrapping: In the axial wrapping the machine is designed to apply layers of film across the face diametrically and wrap them along the longitudinal axis.
Radial wrapping: In radial wrapping, the machine is designed to apply layers of film across the whole outer surface of the reel.
You can opt and select the machine as per your need and convenience.

Eopac Machinery contains other products and information you need, so please check it out.

Types Of Reel Wrapping:-

There are also three types of Reel wrapping machine based on size:-
1.) Manual Reel wrapper
2.) Small size Reel wrapper
3.) Big size Reel wrapper

The longitudinally applied wraps are moved along the periphery with uniform overlap forming a cocoon type packing. This packing is completely Moisture & Dustproof and protects the product.

The Reel Wrapper is a state-of-the-art machine having provision for wrapping reels over a wide range of diameters and lengths.

however, If required you can design this Two-in-One machine that can be instantaneously switched over from Reel Wrapping mode to normal pallet stretch wrapping mode by a selector switch.
Moreover, Further, If you need then this machine can be easily integrated into conveyor lines.

Paper, Film, Foils, etc., in Reel form, cannot be easily wrapped with protective wrappers manually due to their heavyweight. Reel Wrapper, a “PACMACHINE” prestigious award winner, is suitable for the above products.

The machine uses 440V, 3-phase, 15 Amps power supply. It can stretch wrap Reels of various sizes in width & diameter, weighing even up to 1.5 tons, into a cocoon type packing. Whenever needed, it can be easily & instantaneously changed over from Reel wrapper to fully automatic Pallet Stretch wrapper.
Electronic drives and microprocessor-based cycle programmer cum monitor ensures uniform consumption of film for all the reels & pallets, once we preset. For the economical consumption of the stretch film, the inbuilt powered pre-stretch unit stretches the LLDPE stretchable cling film up to 300% before wrapping over the reel/pallet.

This method of packing gives the reel/pallet, protection from dust & moisture and ensures longer storage life while keeping the packing cost very much low, compared to packing them with Craft Paper / Hessain cloth, etc. Industries like Paper Mills, Film Manufacturers, etc., can install this machine and save enormously in their packing costs, in labor costs, in the time taken for packing, etc.

Features Of Reel Wrapping Machine:-

There are certain features available in this machine:-

1.)Firstly,Can be used as Reel Wrapper and Pallet Wrapper & Change-over is by a single switch.
2.) Secondly,Counter gives Stretch % applied & quantity of Film consumed in each Reel / Pallet.
3.)Thirdly,Provision for a wide range of reel diameters.
4.) Various levels of protection can be achieved by using flexible control of turntable and Reel speeds.
5.)Completely automated machine.
6.)Sturdily built for handling reels up to 1.5 tonnes by weight.
7.)Low profile height of turntable for easy loading and unloading of reels.
8.)Pit mounting of the machine is possible so that loading & unloading of Reels is at Ground Level.
9.)Applies pre-stretched film delivered from State-of-Art Powered Pre-Stretch Unit.
10.) Film stretch percentage can be easily adjusted to optimize film consumption and provide sufficient protection.
11.)Ideally suited for paper, film foil, tire cord fabrics, and similar materials produced in reel form.
12.)Reduce the use of film with the stretching size of the film with our unique reel wrapping machine.

Advantages Of Reel Wrapping:-

This machine will pay back its cost very soon, because of these advantages. Which are as follows:-
1.) Firstly, Protection from moisture dust and Foreign Particles
2.) Secondly,Save Packaging time and Labour
3.) Thirdly, Prevents telescoping of film rolls
4.) Easy identification of a wrapped product
5.) Globally accepted form of packaging
6.) Uniform packing

Reel Wrapping in different Industries:-

It can be applied in various industries Like Film Rolls, Laminated Rolls, BOPP Tapes, Paper rolls, wire Rolls. Let’s explain all these uses in particular fields:-
1.)Firstly, In Paper industry:- The paper industry comprises companies that use wood as raw material and produce paper, paperboard, and other cellulose-products. The paper industry is a global market.
and that’ why it uses various types of machinery for different operations. The paper industry mainly uses reel wrapping machines to wrap and give safe effective layers to its products.
If you are thinking about starting the paper industry this machine is must necessary to help your packaging queries.

2.) Secondly,In Radial Tire industry:- The radial tire industry is particularly designed for vehicle tires. To overcome questions related to the packaging of the tire can easily solve with a Reel wrapping machine.
Many industries use this machine for their ease.

3.)Thirdly,In Laminated Roll Industry:- Lamination is the process of applying a thin layer of plastic to paper or card sheets to enhance and protect the printed Rolls.
lamination is often used for packaging and therefore packaging concerns various Laminated industries use Reel wrapping machines.

4.)most importantly, In Irrigation Industry:- Irrigation is the process of applying controlled amounts of water to plants as needed. Irrigation helps to grow agricultural crops, maintain landscapes, and revegetate disturbed soils in dry areas and during periods of less than average rainfall.
In the irrigation process, they are using various types of machines and they also use some machines for their packaging purpose. They are as follows:-
1.) Flat Drip wrapping machine
2.) Round Drip wrapping machine

5.)Trade Rubber Industry:- Trade rubber industry is which manufactures a huge amount of trade rubbers. The reel wrapping machine is taken in concern for the packaging ease of their trade rubbers.

6.)PP Rope industry:- The bundle of PP Ropes is manufactured by Various PP Rope industry. PP Ropes having good knot ability and moisture resistance also have high mechanical durability.
For the packaging ease the PP Rope industry use reel wrapping machine for wrap PP Ropes.

Video:-

Selecting the right reel wrapper is essential for ensuring the efficient and secure packaging of cylindrical products. This guide will help you understand the critical factors to consider when choosing a reel wrapper for your specific needs.

Assess Your Wrapping Requirements

The first step in choosing the right reel wrapper is to assess your specific wrapping requirements. Consider the type of product you need to wrap, such as paper rolls, film, fabric, wire, or cables. Understanding the dimensions, weight, and material of the reels is crucial in selecting a wrapper that can handle these specifications effectively.

Determine the Volume of Production

The volume of production significantly impacts the type of reel wrapper you should choose. High-volume operations benefit from fully automatic reel wrappers, which offer speed, consistency, and minimal manual intervention. For medium to low-volume operations, semi-automatic reel wrappers provide a cost-effective solution while still enhancing productivity.

Evaluate the Types of Reel Wrappers

Different types of reel wrappers are designed for various applications:

• Horizontal Reel Wrappers: Ideal for products like paper, film, and textiles, these machines wrap reels horizontally and offer easy access and efficient wrapping.

• Vertical Reel Wrappers: Suitable for heavier or delicate reels such as cables and wires, vertical reel wrappers provide secure handling and wrapping in an upright position.

• Automatic Reel Wrappers: Best for high-volume production environments, these machines automate the entire wrapping process, from loading to cutting and sealing the wrapping material.

• Semi-Automatic Reel Wrappers: Require some manual intervention but offer a cost-effective solution for medium to low-volume operations.

• Custom Reel Wrappers: Designed for unique or specialized applications, custom reel wrappers can handle specific reel sizes, materials, and wrapping specifications.

Consider the Wrapping Material

The type of wrapping material you use is another important consideration. Common materials include stretch film, paper, and plastic. The choice of material depends on the level of protection required for the product, the environmental conditions it will face, and the handling and storage processes. Ensure the reel wrapper you select is compatible with the wrapping material you intend to use.

Evaluate Automation and Advanced Features

Modern reel wrappers come with various automation and advanced features that enhance efficiency and wrapping precision:

• Film Pre-Stretching: This feature stretches the wrapping film before application, reducing film usage and cost.

• Automated Cutting and Sealing: Automates the cutting and sealing of the wrapping material, improving speed and consistency.

• Adjustable Wrapping Tension: Allows for precise control over the tension of the wrapping material, ensuring secure packaging without damaging the product.

• Programmable Wrapping Cycles: Enables customization of wrapping cycles for different products, enhancing flexibility and efficiency.

Check for Compliance and Quality Standards

Ensure that the reel wrapper complies with relevant industry standards and quality certifications. This guarantees that the equipment has been tested for performance, safety, and reliability. Reputable manufacturers and suppliers will provide documentation and certifications to verify compliance.

Analyze Cost and Return on Investment

While it is essential to consider the initial cost of the reel wrapper, evaluating the long-term return on investment (ROI) is equally important. Consider factors such as increased productivity, reduced labor costs, minimized product damage, and lower material usage. A higher initial investment in a quality reel wrapper can lead to significant cost savings and efficiency gains over time.

Consult with Experts

If you are unsure about the best reel wrapper for your needs, consult with industry experts or suppliers. They can provide valuable insights based on their experience and help you make an informed decision. Reputable suppliers can offer guidance on the most suitable reel wrappers for your specific applications and requirements.

Conclusion

Choosing the right reel wrapper involves careful consideration of your wrapping requirements, production volume, reel types, wrapping material, automation features, compliance standards, and cost. By thoroughly evaluating these factors and consulting with experts, you can select the most appropriate reel wrapper to enhance your packaging process and protect your products effectively.