How Does precision ceramics products manufacturer Work?
Precision Ceramics | Ceramic Manufacturing Companies
Precision Ceramics, headquartered in St. Petersburg, Florida, has been a dedicated provider of advanced ceramic solutions for over 20 years. The company prides itself on its commitment to extreme precision, down to the micron level. With a comprehensive range of capabilities and a focus on customer satisfaction, Precision Ceramics offers a wide array of products, services, and expertise to meet the diverse needs of its clients.
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Precision Ceramics possesses an extensive range of in-house capabilities that enable them to deliver high-quality ceramic solutions. These capabilities include grinding, turning, milling, and cutting, all performed with meticulous attention to detail. By employing state-of-the-art equipment and leveraging their expertise, Precision Ceramics ensures precise and accurate manufacturing processes.
In addition to these primary capabilities, Precision Ceramics offers supplementary services to enhance the performance and functionality of ceramic components. These services include polishing, lapping, metalizing, and brazing, which can be requested based on specific project requirements. The company's experienced team is adept at executing these services to deliver superior ceramic products.
Precision Ceramics prides itself on its ability to supply virtually any ceramic material based on customer needs. The company maintains a comprehensive inventory of ceramic materials, ranging from oxide ceramics such as alumina and zirconia to non-oxide ceramics like silicon carbide and boron nitride. This wide selection allows Precision Ceramics to meet the unique demands of various industries and applications.
Precision Ceramics distinguishes itself by offering comprehensive services that span from development and design to application consulting. Their experienced team collaborates closely with clients, providing guidance and support throughout the entire project lifecycle. From initial concept to final implementation, Precision Ceramics ensures that their customers receive tailored solutions that meet their specific requirements.
The company's customer-centric approach accommodates projects of all sizes, whether large-scale production or smaller-scale initiatives. Precision Ceramics recognizes the importance of flexibility and agility in delivering ceramic solutions that align with individual client needs.
Ceramic Manufacturing Process: Quantity, Design and Cost
The tighter your tolerances, the more it will cost. So, it’s a good idea to keep those tolerances in check and not to go overboard. Less is often more in this game.
When converting a plastic or metallic part to a ceramic material, you may require a simplification of the shape and relaxing of tolerances.
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Remember, the name of the game is efficiency and cost-effectiveness.
The best ceramic designs are simpler, symmetrical shapes, with relaxed tolerances. A ceramic friendly design will make a huge difference when making ceramics in quantity.
Lead time, from ordering to delivery, can be an important consideration.Lead time can range from a quick 1 week to over 20 weeks. That’s a pretty wide spectrum. The longer lead times are partly about the factory’s capacity and about orders stacking up in the queue, and partly about all the different steps needed to make a ceramic component. Sometimes, there can be a dozen or even fourteen steps in the process.
Smaller ceramic suppliers might be your go-to if you’re in a hurry. Especially when they’re working with machinable materials or ceramics that come from laser-cut or extruded stock routes . In those cases, lead time can be as short as 1 to 2 weeks.If you need new die press or injection moulding tooling, that’s a whole other story. Just getting those tools ready can take 2 to 3 months before you even start making the parts. So, when you’re in the prototype phase, testing and tweaking, a ceramic project can easily stretch out to 6 to 12 months before you’re receiving production quantities.
So, remember, ceramics aren’t about speed – they’re about precision and patience.
Andy Duncan, Business Development Director at Precision Ceramics, has spent over 30 years in Engineering Ceramics within Technical Management and Business Development roles. Andy’s ceramics application experience is broad, spanning the design and selection of ceramic materials to metal joining, and piezoceramics. Combined with diverse application and design knowledge in various markets, Andy can help guide you towards the best-suited material for your application.
Precision Ceramics is a leader in supplying customized technical ceramics solutions. We go beyond mere manufacturing – we partner with you at every stage of material selection, product design, and development.
If you have any questions regarding which ceramic material might be best for your application, please don’t hesitate to contact us.
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