4 Advice to Choose a Eddy Current Separator Plants

What is Metal Separator?

Use of magnets for removing ferrous since s

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In the early s, American engineer Richard James was experimenting with springs when he noticed that some of his equipment was attracted to each other. This led him to develop the first magnetic separator, which could remove ferrous contaminants from dry, free-flowing materials. During World War II, James’ magnetic separators were used in the food industry to remove metal contaminants from sugar and flour.  After the war, they were also used in the mining and coal industry to remove metal impurities from ore and coal.

Today, magnetic separators are used in a variety of industries, including food processing, pharmaceuticals, textiles, recycling, and mining. They are also used to remove metals from fluids and gases.

Using magnetic separation equipment resolves a variety of industry problems

The use of magnetic separators in the food, dairy, and grain industries has long been an accepted part of sanitary design.

-The first step in the design of a magnetic separator is to determine the type of material to be processed.

-The next step is to choose the strength of the magnet that will be used.

-The third step is to determine the size and shape of the device.

-Finally, the fourth step is to select the type of sensor that will be used to detect ferrous contaminants.

Magnetic separators are devices that are used to remove ferrous contaminants from dry, bulk products such as cereal grains, flour, sugar, coffee beans, tea leaves, spices, and minerals. These devices are also used in industries such as glass manufacturing and plastic recycling. In addition, magnetic separators are often used in conjunction with other types of equipment such as belt conveyors and vibratory feeders.

Magnetic separation equipment comes in a variety of sizes and strengths. The selection of an appropriate device depends on several factors including:

-The type of product being processed

-The size of the product particles

-The presence or absence of ferrous contaminants

-The desired purity level

Magnetic Separators Series

A wide variety of designs to remove ferrous material

When it comes to choosing the right metal separator for your needs, you’ll want to consider a few factors. The first is the SIZE of the particles you’re trying to remove. The second is the TYPE of ferrous material you’re dealing with. And the third is the LEVEL of ferrous contamination you’re trying to achieve.

There are a number of different designs of magnetic separators, and each has its own advantages and disadvantages. Here are some of the most popular designs:

OVERHEAD MAGNET SEPARATORS/CROSSBELT SEPARATORS

These are used for removing smaller pieces of ferrous contamination from product streams. Overhead magnet separators typically have a conveyor belt that carries contaminated products underneath a powerful magnet. The magnet attracts and captures any Ferris contaminants in the product stream before they can reach the end of the conveyor belt.

MAGNETIC PULLEY

This series contains magnetic pulleys with different numbers of magnetic rollers, which have one, two, or more magnetic rollers. And the rollers also have different magnetic field strengths ranging from Gs to Gs.

Permanent magnetic pulleys rotate at slow speeds. As the drums rotate, they create a magnetic field that captures ferrous contaminants and pulls them away from the product stream, which means scrap iron. Placing these magnets after process machinery that is susceptible to breakdowns, or prior to process machinery that may become severely damaged as a result of tramp metal, will help keep the processed product free from impurities. Magnetic drum pulleys are often used in recycling plants and auto-shredding facilities.

DRUM SEPARATORS

These are similar to cross belt separators, but they use only one drum instead of two or more. Drum separators are mostly used for removing larger pieces of ferrous contamination, such as nails, bolts, and other metal fragments.

HOPPER MAGNET

Industrial metal separators come in many different varieties and are used for a range of purposes. These separators can be used to remove ferrous contaminants from dry, free-flowing materials such as granulates, powders, and pellets. Ferrous contaminants can cause product quality issues, damage processing equipment, and pose a safety hazard. Separating metals can also help to protect downstream processes and equipment.

Overhead Magnet Separator Designs

There are many different types and designs of plate magnets available on the market, so it is important to choose the right one for your specific application. Plate magnets can be used for a variety of applications, such as removing tramp metal from product flow streams, protecting processing equipment from damage, and increasing product purity.

When choosing a plate magnet, you must first consider the type of metal that needs to be removed. For example, if you are looking to remove ferrous metals, you will need a ferrite or rare earth magnet. If you are looking to remove non-ferrous metals, such as aluminum or brass, you will need a ceramic or rare earth magnet.

Once you have chosen the right type of magnet for your application, you must then consider the size and strength of the magnet. The size of the magnet should be appropriate for the size of the product flow stream. The strength of the magnet should be strong enough to remove all of the desired metals from the product stream.

It is also important to consider how easy the plate magnet is to clean. If the magnet is going to be used in a wet environment, it is important to choose a design that allows for easy cleaning. Some plate magnets have removable plates that can be taken off and cleaned separately from the rest of the unit. Others have hinged doors that allow access to the interior of the unit for cleaning purposes.

Finally, you must consider your budget when choosing an overhead magnet separator. There

Grate Magnet Designs

Industrial metal separators come in many different varieties and are used for a range of purposes. These separators can be used to remove ferrous contaminants from dry, free-flowing materials such as granulates, powders, and pellets. Ferrous contaminants can cause product quality issues, damage processing equipment, and pose a safety hazard. Separating metals can also help to protect downstream processes and equipment.

There are several factors to consider when choosing an industrial metal separator:

The type of material you are separating: Metal separators can be used on both wet and dry materials. If you are separating wet materials, you will need a separator that is designed for this purpose.

The size of the particles you are separating: Metal separators come in a variety of sizes. The size of the particle you are separating will determine the size of the metal separator you need.

The capacity of the separator: Metal separators come in a variety of capacities. The capacity you need will depend on the amount of material you need to process.

The level of purity you require: Metal separators can produce varying levels of purity. The level of purity you require will depend on your application and downstream processes. There

Magnetic pulley designs

When it comes to magnetic pulley designs, there are a few things to keep in mind. First, you want to make sure that the design is able to keep the magnetism focused in one area. This will ensure that the separation process is as efficient as possible. Second, you want to make sure that the design can withstand the wear and tear of constant use. The last thing you want is for your magnetic pulley to break down after only a few uses. Finally, you want to make sure that the design is easy to clean and maintain. The last thing you want is for your separator to become clogged with debris over time. There

Magnetic drum designs

Industrial metal separators come in a variety of shapes and sizes, but all use powerful magnets to capture unwanted metal contaminants from materials passing through them. One common type of metal separator is the magnetic drum, which is used in many industries such as food processing and mining.

Magnetic drums can be either permanent or electromagnets, and each has its own advantages and disadvantages. Permanent magnetic drums are typically lower in cost and require no power source, but their magnetic strength can diminish over time. Electromagnetic drums are more expensive but their magnetism is stronger and more consistent.

When choosing a magnetic drum for your business, you’ll need to consider the size and type of materials you’ll be processing. You’ll also need to decide whether you need a high-strength or low-strength magnet. High-strength magnets are better for capturing smaller metal contaminants, while low-strength magnets are better for larger metal contaminants. There

Non-ferrous metal separators

The use of non-ferrous metal separators is critical for many industries in order to protect their products and equipment from damage. These separators are designed to remove unwanted metals from a variety of materials, including ferrous metals, aluminum, copper, brass, and stainless steel. There are a number of different types of non-ferrous metal separators available on the market, so it is important to select the right one for your specific needs. Here are some tips on how to choose and use non-ferrous metal separators, there:

1. Select a separator that is specifically designed for the type of metal you need to remove. There are two main types of non-ferrous metal separators: those that use electromagnets and those that use eddy current technology. Electromagnetic separators are typically used for larger pieces of metal, while eddy current separators are better suited for smaller particles.

2. Consider the size and weight of the materials you need to process. Non-ferrous metal separators come in a variety of sizes and capacities, so you’ll need to select one that can handle the volume and weight of your materials.

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3. Choose a separator with features that will make your job easier. Some non-ferrous metal separators come with features like automatic Metal Detection (MD) or X-ray Fluorescence (XRF), which can help you quickly identify and remove contaminants from your materials.

4. EJETMAGNET is professional Magnetic separators manufacturer in China since

Permanent magnet materials

Permanent magnet materials are used in a variety of applications, including magnetic separators. There are a number of different types of permanent magnet materials, each with its own unique properties.

The most commonly used permanent magnet materials are neodymium magnets and samarium-cobalt magnets. Neodymium magnets are the strongest type of permanent magnet, while samarium-cobalt magnets are more resistant to heat.

When choosing a permanent magnet material for a magnetic separator, it is important to consider the specific application and operating conditions. For example, neodymium magnets are typically used in high-intensity applications, while samarium-cobalt magnets can be used in lower-intensity applications or in environments where temperatures may be higher.

Application consideration

When choosing a metal separator for your facility, there are a number of considerations that need to be taken into account in order to ensure you choose the right one for your needs. Here are a few things to keep in mind when making your selection:

-The type of metals you need to separate. Different separators are designed to handle different types of metals, so it’s important to choose one that is compatible with the materials you’re working with.

-The size and weight of the metals you need to separate. This will affect the size and power requirements of the separator you need.

-The capacity requirements of your facility. Make sure to choose a separator that can handle the volume of material you need to process.

-The specific gravity of the metals you’re separating. This will determine the separation techniques that can be used and how well the separator will work.

-Your budget. There are metal separators available at a range of price points, so it’s important to find one that fits within your budget constraints.

Type of material processed

There are many different types of materials that can be processed using a metal separator. The most common type of material is ferrous metal, which includes iron and steel. Other common materials include non-ferrous metals such as aluminum, brass, and copper. Some metal separators can also process precious metals such as gold and silver.

The type of material you need to process will determine the type of metal separator you need to use. For example, if you need to remove ferrous contaminants from non-ferrous metals, you would use a rare earth magnet separator. If you need to remove non-ferrous contaminants from ferrous metals, you would use an electromagnetic separator.

When choosing a metal separator, it is important to consider the specific needs of your application. Factors to consider include the type of material being processed, the desired purity level of the final product, and the size and shape of the contaminants. By taking these factors into account, you can choose a metal separator that will provide the best results for your particular application.

Introduction

It’s that time of the year…

With trees, lights, and Christmas cheer all around, the holiday season is the most wonderful time of the year for everyone.

However, for industries everywhere, it’s just about time when they need to start thinking about the best magnetic separator to leverage for the upcoming year .

January is fast approaching, so if you are behind on choosing the best magnetic separator for industrial applications, take some time to read this blog on the top 5 magnetic separator industries should look into .

Top 5 Magnetic Separators To Consider In

Listed below are different magnetic separator types, each with different capabilities, applications, and advantages.

1] Eddy Current Separator

What Is The Use Of Eddy Current Separator?

Eddy Current Separator is widely used in the recycling industry to separate and recover non-ferrous metals from non-metallic materials. It uses a powerful magnetic field to separate non-ferrous metals from recyclable materials.

The separator is available in different designs to allow separation of both small and large non-ferrous metals.

What Is The Efficiency Of Eddy Current Separators?

Eddy Current Separator guarantees an efficiency of about 97%, meaning it can efficiently separate 97% of your total non-ferrous impurities.

How Does An Eddy Current Separator Work?

What Are The Advantages Of Eddy Current Separator?

• High metal separation efficiency  
• Solid structure with anti-vibration pads
• Zero loss of valuable material
• Low maintenance and easy service 
• High yields of non-ferrous metals recovery
• Enhanced safety system with electronic braking of the high-speed magnetic rotor
• Protects further equipment from negligible wear and tear

2] Magnetic Destoner

What Is The Use Of Magnetic Destoner?

Magnetic Destoner is a highly efficient and capable machine used for removing mud balls, black stones, and other paramagnetic impurities from wheat, rice, grains, and other such food products.

It is widely used in food industries to eliminate unwanted content from food products using its magnetic power.

How Does A Magnetic Destoner Work?

What Are The Advantages Of Magnetic Destoner?

• Less maintenance
• Strong magnets for effective separation 
• Compact design 
• Easy to install 
• 10 years magnetic strength warranty
• Abrasion-resistant conveyor belt 
• Adjustable motor drive

3] Overband Magnetic Separator

What Is The Use Of Overband Magnetic Separators?

An Overband Magnetic Separator is commonly installed above a belt conveyor to eliminate ferrous metal contamination in large volumes transported on belts, vibratory feeders, or inclined planes.

It is also used to protect machines like shredders, crushers, and more by cleaning materials from tramp iron. There are various industries that find Overband Magnetic Separator useful. The most common are foundries, coal mines, cement works, food, sponge iron, charcoal, glass, chemical industries, and domestic waste recycling plants.

How Does An Overband Magnetic Separator Work?

What Are The Advantages Of Overband Magnetic Separator?

• Long-term magnetic stability
• Requires less maintenance
• Rugged construction 
• High separation efficiency
• Long belt life

4] Drum Type Magnetic Separator

What Is The Use Of Drum Type Magnetic Separator?

Drum Type Magnetic Separator is generally used for separating iron impurities from slurries, granules, or powders.

To be specific, it can remove iron contamination from materials like minerals, chemicals, food, grains, sand, plastic fertilizers, slag, ores, etc, making it the best magnetic separator for the processing industry.

How Does A Drum Type Magnetic Separator?

What Are The Advantages Of Drum Type Magnetic Separator?

• Has high coercivity modern anisotropic permanent magnets
• Strong and rugged construction
• Automatic iron impurities separation 
• Completely enclosed design to avoid dusting and pollution

5] Belt Type Magnetic Separator

What Is The Use Of Belt Type Magnetic Separator?

Belt Type Magnetic Separator is designed to be positioned at the location where ferrous metal separation is required from a distance. The separator has a high-strength, concentrated, deep magnetic field, allowing it to remove tramp iron from conveyed materials.

It is widely used for the separation of sponge iron and char, bauxite fine powder, iron ore, cast iron powder cleaning, etc.

How Does A Belt Type Magnetic Separator?

What Are The Advantages Of Belt-Type Magnetic Separator?

• High-strength magnetic field
• Endless cleated belt
• Operates in hazardous environments
• Adjustable magnetic strength

Magnetic Separator Applications

There is a wide range of magnetic separators that are used in various industries for the separation of ferrous and non-ferrous materials.

Common industries that can benefit from magnetic separators include:

• Recycling 
• Mining and Minerals
• Grain and Milling
• Food and Beverage
• Pharmaceuticals 
• Dairy 
• Plastic 
• Chemical 
• Oil  
• Textile
• Powder and Bulk

Enter With The Best

There you have it: list of 5 best magnetic separators to carry with you into .

While the new year is bound to bring more changes and challenges, the foundational solutions to it remain the same.

We are no strangers to the fact that all magnetic separators are not the same, but you must be also informed of the right magnetic separators to use for your industry.

Being the most trusted magnetic separator manufacturer in India, Jaykrishna Magnetics Pvt. Ltd. is well-versed in different magnetic separation technologies.

We help industries choose the best magnetic separators as per their industrial requirements for higher performance and customer satisfaction,

If you have questions or would like to request a quote, contact our team today.

We look forward to helping you with the best magnetic separation technology.

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