Rapid Mixer Granulator – High Shear Mixer Granulator (HSMG)

Description

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RAPID MIXER GRANULATOR APPLICATION & PROCESS

The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries.

High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application.

The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.

SALIENT FEATURES OF HSMG

• High speed mixing & granulating.
• Design is cGMP – Current Good Manufacturing Practices compliance.
• All Product contact parts AISI 316 & non contact parts AISI 304.
• Automated maxing and granulating process in single bowl.
• High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge.
• Unique design with four arm mixing impeller with blade angle to pushing product radically outward.
• Chopper blade designed to cuts lumps and make granules.
• Dual speed mixing impeller for mixing and intensify chopper for granulating.
• Flush fitting discharge plug is electro pneumatically operated.
• Air pursing for seal for both shafts.

HIGH SHEAR MIXER GRANULATOR OPTIONAL FEATURES

• PLC Controls with HMI touch screen.
• Inline Milling at discharge.
• Variable speed drive for main impeller and chopper.
• Product bowl Jacketing for heating/ cooling and vacuumized mixing process.
• Binder adding by spraying system with peristaltic pump.
• Material charging by bin loader with IBC.
• Flame proof motor and electrical.

RMG SAFETY FEATURES

• Total drive transmission system enclosed.
• Limit switch installed in the top lid ensure lid is closed.
• Air pressure switch installed to ensure pressure is in limit.
• Limit switch installed at discharge to ensure product container underneath of discharge.
• Overload relay Protection and Emergency stop button.

RAPID MIXER GRANULATOR TECHICAL SPECIFICATIONS

Model

Gross Capacity
In Liter

Working Capacity
In Liter

Loading Capacity
In Kg.

Mixing Impeller Motor
HP-Dual

Mixing Impeller speed
RPM-Dual

Chopper Motor
HP-Dual

Chopper speed
RPM-Dual

Bhagwati -50

50

40

20

Bhagwati-100

100

80

40

Bhagwati-150

150

120

60

Bhagwati-300

Contact us to discuss your requirements of v shaped mixer. Our experienced sales team can help you identify the options that best suit your needs.

300

240

120

Bhagwati-400

400

320

160

Bhagwati-600

600

500

250

Please contact us for more details.

Bhagwati-750

750

600

300

Bhagwati-1000

1000

800

400

Bhagwati -1200

1200

1000

500

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